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Technical Data Sheet

MIL-DTL-25038/1 — Cable Assembly Specs

✓ Verified by PartsTable
· MRO · MRO_GENERAL
WHAT YOU NEED TO KNOW
Stranded for flexible routing, solid for conduit THHN/THWN dual-rated — check both tables
Ampacity depends on installation method
PRODUCT OVERVIEW

The MIL-DTL-25038/1 is a the manufacturer industrial component. Key specifications include material: RESIN AND GLASS CORE JACKET ALL CONDUCTORS, conductor_form: STRANDED SINGLE CONDUCTOR, surface_treatment: NICKEL CORE CONDUCTOR SINGLE CONDUCTOR, round_conductor_size: 0 AWG SINGLE CONDUCTOR, end_item_identification: F-35 AIRCRAFT, environmental_protection: FIRE RESISTANT. This product is currently in active production with full OEM support.

This part is cataloged in the Federal Logistics Information System (FLIS) under NSN 6145-00-229-1010, indicating validated use in U.S. government and defense logistics supply chains. Available through authorized enterprise resellers and TPM (Third Party Maintenance) channels.

Verify compatibility with your specific system configuration before ordering.

WHERE IT FITS
MRO MRO_GENERAL MIL-DTL-25038/1
NSN: 6145-00-229-1010
FSC: 6145
CAGE: 81349 — MILITARY SPECIFICATIONS PROMULGATED BY MILITARY DEPARTMENTS/AGENCIES UNDER AUTHORITY OF DEFENSE STANDARDIZATION MANUAL 4120 3-M
SPECIFICATIONS
materialRESIN AND GLASS CORE JACKET ALL CONDUCTORS
conductor_formSTRANDED SINGLE CONDUCTOR
surface_treatmentNICKEL CORE CONDUCTOR SINGLE CONDUCTOR
round_conductor_size0 AWG SINGLE CONDUCTOR
end_item_identificationF-35 AIRCRAFT
environmental_protectionFIRE RESISTANT
cross-sectional_shape_styleROUND
strand_awg_size_per_conductor30 SINGLE CONDUCTOR
strand_quantity_per_conductor1045 SINGLE CONDUCTOR
cross_section_outside_diameter0.537 INCHES MINIMUM AND 0.573 INCHES MAXIMUM IN
part_name_assigned_by_controlling_agencyWIRE ELECTRICAL,HIGH TEMPERATURE,FIRE RESISTANT
NSN6145-00-229-1010
COMPONENT DIAGRAM
WIRE / CABLE — AMPACITY DEPENDS ON INSTALLATION CROSS-SECTION JACKET WIRE SPECIFICATIONS Conductor Size: — Conductor Count: — Voltage Rating: — Insulation: — Temp Rating: — PN: MIL-DTL-25038/1 · OEM ⚠ VERIFY BEFORE ORDERING Ampacity depends on installation method — conduit ≠ free air ≠ underground. Same wire, different ratings. AWG sizing is inverse — smaller number = thicker wire (4 AWG > 12 AWG) ✓ BROKER TIP Stranded = flexible routing and vibration resistance. Solid = fixed conduit runs only. THHN/THWN = dual rated — check both dry and wet ampacity tables PARTSTABLE TECHNICAL DRAWING — NOT TO SCALE
KEY FEATURES
CROSS-SECTIONAL SHAPE STYLE: ROUND
TEMP RATING: 300.0 CELSIUS DEGC
VOLTAGE RATING: 600.0 AC MAXIMUM RATED WORKING VOLTAGE SINGLE CONDUCTOR
STRAND AWG SIZE PER CONDUCTOR: 33 SINGLE CONDUCTOR
SURFACE TREATMENT: NICKEL CORE CONDUCTOR SINGLE CONDUCTOR
ROUND CONDUCTOR SIZE: 20 AWG SINGLE CONDUCTOR
CONDUCTOR FORM: STRANDED SINGLE CONDUCTOR
STRAND QUANTITY PER CONDUCTOR: 19 SINGLE CONDUCTOR
TECHNICAL CHARACTERISTICS (FLIS)
CROSS-SECTIONAL SHAPE STYLEROUND
TEMP RATING300.0 CELSIUS DEGC
VOLTAGE RATING600.0 AC MAXIMUM RATED WORKING VOLTAGE SINGLE CONDUCTOR
STRAND AWG SIZE PER CONDUCTOR33 SINGLE CONDUCTOR
SURFACE TREATMENTNICKEL CORE CONDUCTOR SINGLE CONDUCTOR
ROUND CONDUCTOR SIZE20 AWG SINGLE CONDUCTOR
CONDUCTOR FORMSTRANDED SINGLE CONDUCTOR
STRAND QUANTITY PER CONDUCTOR19 SINGLE CONDUCTOR
COLORWHITE FIRST POSITION COVER SINGLE CONDUCTOR
CROSS SECTION OUTSIDE DIAMETER0.061 INCHES NOMINAL IN
VERIFIED SUBSTITUTES & CROSS-REFERENCES 21
MS27125-20Upgraded Successor
successor cross-reference
successor
321300Upgraded Successor
successor cross-reference
successor
M25038/3-18-6Upgraded Successor
successor cross-reference
successor
MIL-DTL-25038Upgraded Successor
successor cross-reference
successor
6145PL1537648Interchangeable
interchangeable cross-reference
interchangeable
M25038/1-16-9Interchangeable
interchangeable cross-reference
interchangeable
LIFECYCLE
StatusACTIVE
AvailabilityOEM and secondary market
RoHS CompliantEAR99Not HAZMATSourcing: other
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FREQUENTLY ASKED QUESTIONS
What is MIL-DTL-25038/1?
MIL-DTL-25038/1 is a MIL-DTL-25038/1. It is classified as a MRO (MRO_GENERAL).
What parts can replace MIL-DTL-25038/1?
There are 21 known substitutes for MIL-DTL-25038/1: MS27125-20, 321300, M25038/3-18-6 and 18 more. Substitute compatibility should be verified for your specific system.
What is the NSN for MIL-DTL-25038/1?
MIL-DTL-25038/1 is cataloged in the Federal Logistics Information System (FLIS) under NSN 6145-00-229-1010. This indicates validated use in U.S. government and defense supply chains.
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