PartsTable TECHNICAL DATA SHEET
JULY 2026Technical Data Sheet

4015Channel,structural

Alcoa/reynolds Metals Company · NSN 9540-00-197-9864 · FSC 9540 · No Item Name Available
Verified by PartsTable
NSN 9540-00-197-9864 — this item is cataloged by the U.S. Government under National Stock Number 9540-00-197-9864. Primary manufacturer part number: 4015.
Features
  • Channel,structural — FSC 9540
  • Second Tip Style: LEFT QUARTER RADIUS
  • Fillet Radius Where Right Flange Joins Base Flange: 0.270 INCHES NOMINAL IN
  • First Tip Style: RIGHT QUARTER RADIUS
  • Left Side Flange Height: 1.498 INCHES NOMINAL IN
  • Right Outside Angle: 90.0 DEGREES NOMINAL
  • Base Flange Thickness: 0.258 INCHES NOMINAL IN
  • Material: ALUMINUM ALLOY 6061
Applications
  • Applications requiring Aluminum Alloy 6061 construction
General Description

The Channel,structural, cataloged under National Stock Number 9540-00-197-9864, is classified within Federal Supply Class 9540 (No Item Name Available) of the Metal Bars, Sheets, and Shapes group. The primary manufacturer of record is Alcoa/reynolds Metals Company. Government technical data includes 28 verified specifications, sourced from the Federal Logistics Information System (FLIS). This item has 10 commercial cross-references from 9 manufacturers, enabling identification through both NSN and commercial part number lookups. 12 verified substitutes exist in the FLIS interchangeability database. Current acquisition status: Cancelled.

Technical Specifications
ParameterValue
NSN9540-00-197-9864
Primary Part Number4015
Item NameChannel,structural
FSC / FSG9540 / 95 — No Item Name Available
ManufacturerAlcoa/reynolds Metals Company
StatusCANCELLED
Second Tip StyleLEFT QUARTER RADIUS
Fillet Radius Where Right Flange Joins Base Flange0.270 INCHES NOMINAL IN
First Tip StyleRIGHT QUARTER RADIUS
Left Side Flange Height1.498 INCHES NOMINAL IN
Right Outside Angle90.0 DEGREES NOMINAL
Base Flange Thickness0.258 INCHES NOMINAL IN
MaterialALUMINUM ALLOY 6061
Left Flange Thickness at Base0.355 INCHES NOMINAL IN
Right Side Flange Height1.498 INCHES NOMINAL IN
Heat TreatmentT-6 SOLUTION HEAT TREATED OR T-6511 SOLUTION HEAT TREATED
Left Side Flange Height1.498 INCHES NOMINAL IN
Length20.000 FEET MINIMUM AND 30.000 FEET MAXIMUM FT
First Tip Radius0.100 INCHES NOMINAL IN
Left Outside Angle90.0 DEGREES NOMINAL
Right Side Flange Thickness0.170 INCHES NOMINAL IN
Right Outside Angle90.0 DEGREES NOMINAL
Left Outside Angle90.0 DEGREES NOMINAL
Basic Shape StyleCHANNEL
Left Side Flange Thickness0.170 INCHES NOMINAL IN
Base Flange Thickness0.258 INCHES NOMINAL IN
Fabrication MethodEXTRUDED
First Tip StyleRIGHT QUARTER RADIUS
Heat TreatmentT-6 SOLUTION HEAT TREATED OR T-6511 SOLUTION HEAT TREATED
Second Tip Relationship to First TipNOT IDENTICAL
Material Document and ClassificationAMS-QQ-A-200/8 FED SPEC SINGLE MATERIAL RESPONSE
Nondefinitive Spec/std DataT6 TEMPER OR T6511 TEMPER
Material Document and ClassificationAMS-QQ-A-200/8 FED SPEC SINGLE MATERIAL RESPONSE
Left Side Flange Thickness0.170 INCHES NOMINAL IN
Lifecycle & Compliance
Acquisition StatusCANCELLED
HAZMATNo
Verified Substitutes 12
6625-00-034-632460115 INTERCHANGEABLE
Board Assembly
Sypris Electronics, Llc Div Sypris Electronics, Llc - Colorado Field Services
5962-00-125-2511153B INTERCHANGEABLE
Microcircuit,linear
Data Device Corp Dba Beta Transformer Technology
5325-00-350-6676A1060 INTERCHANGEABLE
Eyelet,metallic
Edwin B. Stimpson Company, Inc. Dba Stimpson
2530-00-525-4370 INTERCHANGEABLE
Universal Ring Assembly
3030-00-528-4751 INTERCHANGEABLE
Belt,v
9540-00-542-2736 INTERCHANGEABLE
Channel,structural
2915-00-788-690060-115G904 INTERCHANGEABLE
Parts Kit,fuel Pump
Hydro-Aire Aerospace Corp
5940-00-983-6092 INTERCHANGEABLE
Terminal Board
2530-01-109-3071 INTERCHANGEABLE
Brake Shoe
5998-01-121-11061620193 INTERCHANGEABLE
Extender Card,electronic Test
Raytheon Company Div Rmd Strategic
Cross-Reference Index
Part NumberManufacturer
4015 Alcoa/reynolds Metals Company (USA)
852S Aluminum Co of America (USA)
60-115 Transtar Metals Corp (USA)
SAE-AMS-QQ-A-200/8 Sae International Dba Sae International (USA)
852S Hydro Extrusion Usa, Llc (USA)
852S Alcoa Extrusions Inc (del) Dba Alcoa Engineered Products (USA)
AMS-QQ-A-200/8 Society of Automotive Engineers Inc (USA)
AMS-QQ-A-200/8 Sae International Dba Sae International (USA)
QQ-A-200/8 Federal Specifications Promulgated by General Services Administration Washington DC (USA)
A1060 William L. Bonnell Company, Inc., the (USA)
Related Parts
6625-00-034-6324INTERCHANGEABLE
BOARD ASSEMBLY
60115
5962-00-125-2511INTERCHANGEABLE
MICROCIRCUIT,LINEAR
153B
5325-00-350-6676INTERCHANGEABLE
EYELET,METALLIC
A1060
2530-00-525-4370INTERCHANGEABLE
UNIVERSAL RING ASSEMBLY
3030-00-528-4751INTERCHANGEABLE
BELT,V
9540-00-542-2736INTERCHANGEABLE
CHANNEL,STRUCTURAL
2915-00-788-6900INTERCHANGEABLE
PARTS KIT,FUEL PUMP
60-115G904
5940-00-983-6092INTERCHANGEABLE
TERMINAL BOARD
2530-01-109-3071INTERCHANGEABLE
BRAKE SHOE
5998-01-121-1106INTERCHANGEABLE
EXTENDER CARD,ELECTRONIC TEST
1620193
3020-01-333-1565INTERCHANGEABLE
RATCHET WHEEL
A1060
5895-01-457-8419INTERCHANGEABLE
INTERFACE UNIT,COMMUNICATION EQU
N100155-00

Frequently Asked Questions

What is NSN 9540-00-197-9864?

NSN 9540-00-197-9864 is a Channel,structural, manufactured by Alcoa/reynolds Metals Company, classified under FSC 9540 (No Item Name Available). Status: cancelled.

What are the part numbers for NSN 9540-00-197-9864?

NSN 9540-00-197-9864 has 10 cross-referenced part numbers: 4015 (Alcoa/reynolds Metals Company), 852S (Aluminum Co of America), 60-115 (Transtar Metals Corp), SAE-AMS-QQ-A-200/8 (Sae International Dba Sae International), 852S (Hydro Extrusion Usa, Llc) and 5 more.

What NSN replaces 9540-00-197-9864?

There are 12 known substitutes for 9540-00-197-9864: 6625-00-034-6324, 5962-00-125-2511, 5325-00-350-6676 and 9 more. Verify interchangeability with system specifications before substitution.

What are the specifications of 4015?

Key specifications for 4015: Second Tip Style: LEFT QUARTER RADIUS; Overall Width: 3.000 INCHES NOMINAL IN; Fillet Radius Where Right Flange Joins Base Flange: 0.270 INCHES NOMINAL IN; First Tip Style: RIGHT QUARTER RADIUS. 30 total characteristics are documented in the Federal Logistics Information System.

Is NSN 9540-00-197-9864 still in active supply?

NSN 9540-00-197-9864 is currently cancelled. Check with the Defense Logistics Agency for current availability and authorized substitutes.

Validated with multiple authoritative sources, including Government, OEM, and Certified sources.
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