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Technical Data Sheet
204-165 ✓ Verified by PartsTable
· COMPONENT
WHAT YOU NEED TO KNOW
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PRODUCT OVERVIEW

The GEAR CLUSTER is a the manufacturer industrial component. Key specifications include material: STEEL COMP 4620 OVERALL, bore_style: STRAIGHT SPLINE BOTH ENDS, design_type: SPUR SECOND GEAR, construction: SOLID, hardness_rating: 60.0 ROCKWELL C MINIMUM AND 63.00 ROCKWELL C MAXIMUM TEETH, spline_quantity: 10 SECOND END. This product is currently in active production with full OEM support.

This part is cataloged in the Federal Logistics Information System (FLIS) under NSN 5360-00-297-6669, indicating validated use in U.S. government and defense logistics supply chains. Available through authorized enterprise resellers and TPM (Third Party Maintenance) channels.

Verify compatibility with your specific system configuration before ordering.

WHERE IT FITS
204-165
NSN: 5360-00-297-6669
FSC: 5360
CAGE: 81833 — AEROCONTROLEX GROUP, INC. (USA)
SPECIFICATIONS
materialSTEEL COMP 4620 OVERALL
bore_styleSTRAIGHT SPLINE BOTH ENDS
design_typeSPUR SECOND GEAR
constructionSOLID
hardness_rating60.0 ROCKWELL C MINIMUM AND 63.00 ROCKWELL C MAXIMUM TEETH
spline_quantity10 SECOND END
special_featuresGRELIEVE TEETH ON COAST SIDE 0.014-0.016 IN. EXCEPT ONE SEGMENT OF THREE NATURAL TEETH IN EACH GEAR,BORE BROACH 1.4265 IN. DIA,15 DEG 0.078 TOP,0.109 BOTTOM ON EACH HOLE IN
hub_nominal_length0.156 INCHES FIRST END IN
hub_nominal_diameter1.8750 INCHES BETWEEN FIRST AND SECOND GEAR IN
hub_style_designatorPLAIN FIRST END
bore_nominal_diameter1.469 INCHES BOTH ENDS IN
nominal_overall_length1.246 INCHES IN
NSN5360-00-297-6669
COMPONENT DIAGRAM
COMPONENT MAIN IC EDGE CONNECTOR No detailed specs available GEAR CLUSTER TITLE COMPONENT PN 204-165 MFR GEAR CLUSTER
KEY FEATURES
MATERIAL: STEEL COMP 302 OVERALL
INSIDE DIAMETER: 0.022 INCHES MINIMUM AND 0.038 INCHES MAXIMUM IN
SPRING FREE OUTSIDE DIAMETER: 0.202 INCHES MINIMUM AND 0.218 INCHES MAXIMUM IN
MATERIAL DOCUMENT AND CLASSIFICATION: QQ-W-423 FED SPEC SINGLE MATERIAL RESPONSE OVERALL
COIL HELIX DIRECTION: LEFT-HAND
SURFACE TREATMENT: PASSIVATE OVERALL
SPRING SOLID LENGTH: 0.031 INCHES MAXIMUM IN
STYLE DESIGNATOR: TAPERED
TECHNICAL CHARACTERISTICS (FLIS)
MATERIALSTEEL COMP 302 OVERALL
INSIDE DIAMETER0.022 INCHES MINIMUM AND 0.038 INCHES MAXIMUM IN
SPRING FREE OUTSIDE DIAMETER0.202 INCHES MINIMUM AND 0.218 INCHES MAXIMUM IN
MATERIAL DOCUMENT AND CLASSIFICATIONQQ-W-423 FED SPEC SINGLE MATERIAL RESPONSE OVERALL
COIL HELIX DIRECTIONLEFT-HAND
SURFACE TREATMENTPASSIVATE OVERALL
SPRING SOLID LENGTH0.031 INCHES MAXIMUM IN
STYLE DESIGNATORTAPERED
COIL QUANTITY5
SPRING FREE LENGTH0.125 INCHES NOMINAL IN
VERIFIED SUBSTITUTES & CROSS-REFERENCES 6
TG6Interchangeable
interchangeable cross-reference
interchangeable
T93-21-2Interchangeable
interchangeable cross-reference
interchangeable
667035Interchangeable
interchangeable cross-reference
interchangeable
5305007959336Interchangeable
interchangeable cross-reference
interchangeable
10104375Interchangeable
interchangeable cross-reference
interchangeable
204165Interchangeable
interchangeable cross-reference
interchangeable
LIFECYCLE
StatusACTIVE
AvailabilityOEM and secondary market
RoHS CompliantEAR99Not HAZMAT
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FREQUENTLY ASKED QUESTIONS
What is 204-165?
204-165 is a GEAR CLUSTER.
What parts can replace 204-165?
There are 6 known substitutes for 204-165: TG6, T93-21-2, 667035 and 3 more. Substitute compatibility should be verified for your specific system.
What is the NSN for 204-165?
204-165 is cataloged in the Federal Logistics Information System (FLIS) under NSN 5360-00-297-6669. This indicates validated use in U.S. government and defense supply chains.
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